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Efficient Solutions for Industrial Needs

Gas mixer

Effective device for oxygen and nitrogen mixing, improves cut quality and significantly reduces gas consumption and the need for post-processing. The German Hoerbiger LASGAM is compact and easily integrable.

Hoerbiger LASGAM gas mixer mixes oxygen and nitrogen together during laser cutting, normally used alone. At its best, gas mixing can increase productivity by 50% and reduce gas consumption by 55%! Gas mixing improves the cut edge and significantly reduces burrs, so the time spent on post-processing decreases considerably or post-processing is even completely unnecessary before painting or welding. The mixer control is equipped with a convenient touchscreen interface and can be integrated directly into the control systems of lasers. When should GasMixer (mixed with 2…5% O2 into N2) be used?

  • when cutting primarily carbon steel, i.e. “black steel”
  • when the laser is more powerful than 8 kw
  • when the sheet thickness is more than 8 mm

What is achieved with carbon steel

  • gas consumption can be reduced by up to 50%
  • cutting speed can increase by about 30%
  • gas pressure can decrease by about 20%

Mixing gas works best with carbon steel, stainless steel increases slightly, and the pressure drops 20…30%, in aluminum the effect is smallest, the speed doesn’t change much, but the pressure drops 20…30% and the cut edge is quite good. Horbiger LASGAM is known for German quality, compact and functional solution for both new and existing lasers.

Dimensions

Length (mm) 785
Width (mm) 320
Height (mm) 150
Weight (kg) 20

Gas Connections

Oxygen Inlet(integrated and independent) G 1/2” up to 40 bar
Oxygen Outlet (integrated) G 1/2”
Nitrogen Inlet(integrated and independent) G 3/8” up to 25 bar
Nitrogen Outlet (integrated) G 1/2”
Air Inlet G 1/8” 6–8 bar
Gas Mixing Outlet (independent) G 1/2” one bar lower than oxygen inlet

Electrical Connections

Power Supply 24 V DC 20 W M12 A-coded 4-pin female
BUS Connection EtherCAT (in & out) M12 D-coded 4-pin female

Mixing Capability

Oxygen Control 0–20% in mixing mode
Repeatability ±0.007%
Control Accuracy ±0.05%
Maximum Mixing Gas Flow 2,500 liters per minute
Mixing Gas Pressure one bar lower than oxygen inlet

Modes (100% Nitrogen, 100% Oxygen)

Flow (Nitrogen) Unrestricted
Outlet Pressure (Nitrogen) Oxygen Inlet Pressure
Flow (Oxygen) Unrestricted
Outlet Pressure (Oxygen) Oxygen Inlet Pressure

 

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