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Efficient Solutions for Industrial Needs

Plastic welding machine

Reliable machine for welding thermoplastic sheet metal profiles into pipes and structures. Siemens control ensures accuracy and ease of use for different materials.

Plastic Welding

This modern touch-screen controlled side welding machine represents the latest in thin sheet metal industry, combining uncompromising accuracy, high automation level and user-friendliness. The device is designed to meet the strict quality requirements of manufacturers of ducting, chimneys and other cylindrical parts. Its core idea is to provide a consistent and visually finished weld seam, minimizing the need for post-processing and significantly speeding up production processes compared to traditional methods.

The equipment’s technical performance is based on advanced PLC logic control, which is managed via a clear and intuitive multi-color touch screen. The user interface is designed so that managing complex welding parameters is effortless even for less experienced users. Welding speed, current strength and protective gas flow are precisely adjustable and programmable into memory locations. This allows for quick switching between different material thicknesses and diameters, which is a crucial advantage in small-scale production and customized orders. The machine is excellent for parts with diameters from 80 millimeters to 1000 millimeters, and with available accessories, capacity can be further increased.

Mechanically, the welding unit is extremely robust, ensuring the stability of linear movement throughout the entire weld length. For part clamping, pneumatic copper clamps are used, which distribute the pressure evenly and also function as an efficient cooling element. This prevents material distortion and thermal deformation during welding, which is critical, especially for thin sheets with a thickness of less than one millimeter. The integrated background gas system ensures that the weld seam is protected from oxidation from the inside, resulting in a clean and durable joint.

Overall, this side welding solution is an investment in productivity and quality. It eliminates the possibility of human error in critical welding stages and provides repeatability, to which manual welding cannot easily achieve. The machine’s compact design and carefully considered ergonomic solutions make it a reliable partner in any modern metal workshop that values technical simplicity and professional results.

Plastic Welding Machine, Features

  • Robust, well-painted steel structure, patented mechanically synchronized operating technology, proportional valve controlled welding area with equal pressure
  • Suitable for all thermoplastic sheet metal (PP-R, PP-H, PP-B, PP-S, HD-PE, PVC-U, PVC-RL, PVDF….)
  • Control system Siemens PLC, 7 color touch screen or push button control.
  • Data parameters are automatically saved according to the material, typical welding pressure, temperature and time.
  • Welding thicknesses from 3 mm – 40 mm, special machine always up to 60 mm

Feature Value / Specification
Control system PLC control with touchscreen (HMI)
Welding diameter $varnothing$ 80 – 1000 mm (option 1250 mm)
Material thickness 0.4 – 1.0 mm
Welding length ($L$) 1000 mm / 1500 mm (depending on model)
Welding method TIG or Plasma (automatic)
Clamping mechanism Pneumatic copper jaws
Operating voltage 400 V / 50 Hz (3-phase)
Compressed-air requirement 6 bar
Adjustable parameters Speed, current, wire feed (if used), shielding gas delays

 

 

 

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