Efficient Solutions for Industrial Needs
Profile piercing and cutting machine AKD
Effective solution for punching and cutting of sheet metal. Suitable for demanding industrial environments and enables precise marking.
Akyapak AKD Series Profile Punching and Cutting Lines
AKD is an efficient and versatile steel sheet punching and cutting line designed to maximize productivity in steel structure manufacturing. It accurately and quickly processes steel sheets, profiles, and U-profiles, and is suitable for the production of, for example, power and telecommunication towers, tower structures, and components for oil refineries. The system has two punching units with 48-ton hydraulic cylinders and three workstations for different hole shapes. The cutting unit utilizes 192 tons of force for clean and fast cutting. An automatic feeding and loading system reduces manual labor, improves processing speed, and ensures a consistent end result.
Standard Equipment
- Punching Capacity: Steel sheets min: 40x40x5 max.160x160x17 mm
- 2 x Triple C-frame Punching Unit
- 2 Punching Stations with 90-ton Hydraulic Cylinders each accommodating 3 high-speed presses
- Max. Hydraulic Operating Pressure is 250 bar Maximum Diameter: ø32
- Max. Thickness: 20mm
- Marking Systems: 1) Marking Cartridge 8 cassettes / 8 characters
- Corner Cutting: 280-ton Hydraulic Cylinder
- Cutting Capacity: Corner Steel min: 40x40x5 mm max.160x160x17 mm
| Technical Feature | AKD 100 | AKD 160 |
| Min. Material Size (mm) | 30 x 30 x 3 | 40 x 40 x 4 |
| Max. Material Size (mm) | 100 x 100 x 12 | 160 x 160 x 19 |
| Max. Length (mm) | 12000 | 12000 |
| Number of Punching Units | 2 | 2 |
| Max. Diameter (410 N/mm²) | 32 mm | 32 mm |
| Punching Force (kN) | 440 | 900 |
| Cutting Force (kN) | 1750 | 2500 |
| Max. Positioning Speed (mm/min) | 65 000 | 65 000 |
| Cartridge Marking Unit | Standard | Standard |
| Number of Cartridges | 8 | 8 |
| Markings per Cartridge | 8 | 8 |
Lataukset
Punching Unit
The punching unit has a special hydraulic construction that includes 48-ton leak-free pistons. They withstand high pressure and perform punching quickly and accurately. Each hydraulic unit has three punching stations that allow for the creation of shaped holes, such as squares, rectangles, and notches.
Marking Unit
The Marking Unit is hydraulically operated and allows for the use of up to 8 characters (including letters and numbers) in the magazine. The system can accommodate 8 magazines. All characters are pressed simultaneously, and the marking of one magazine takes approximately 4 seconds. The markings remain clear even after painting or spray cleaning processes.
Cutting Unit
The Cutting Unit is made to a very precise standard, and it uses a 192 ton piston for metal cutting with a single, rapid movement. The blade corners can be adjusted to suit various cuts.
Positioning with Feed Rod
The feed rod is designed to accurately position profiles utilizing a sophisticated gear system. The feed rod enables the movement of profiles forward and backward. This allows for more efficient processing and minimizes material waste compared to traditional roller systems.
Automatic Material Loading Arm
The loading arm automatically transfers materials from feed tables to conveyors, eliminating the need for manual labor.
Software
AKD Designer has been developed to enable smooth and easy machine operation. It features a user-friendly interface and intelligent design that offers strong programming capabilities. The software includes an auto-nesting module for optimal material usage. Users can preview parts in 3D format, and DSTV files can be imported into the program for modification or to create CNC files.
