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Efficient Solutions for Industrial Needs

Compact Planar sheet measuring machine

Fast and cost-effective measuring device for thin sheets, enables 2D and 3D measurements as well as reverse design. A quality solution for production quality control.

Most Cost-Effective Solution for Thin Sheet Metal Measurements

InspecVision Planar P43.100 represents globally recognized top-of-the-line technology in two-dimensional inspection and quality assurance. This automatic optical measurement system is specifically designed for demanding industries such as thin sheet metal manufacturing, aerospace, and automotive, where speed and extreme accuracy are critical success factors. The core of the system is a high-resolution industrial camera and advanced LED lighting technology, which allows for measuring parts in fractions of a second.

From a technical standpoint, Planar P43.100 is optimized for medium-sized components, offering a measurement range that covers a length of up to 810 millimeters and a width of 520 millimeters. The device’s measurement accuracy is exceptional, typically 100 micrometers over the largest part of the measurement range, ensuring reliable results even within the strictest tolerance requirements. Unlike traditional coordinate measuring machines, the Planar system does not contain moving mechanical parts, minimizing maintenance needs and eliminating the risk of inaccuracy due to mechanical wear.

The system’s versatility extends beyond just quality control to strategic product development. The hardware is capable of performing rapid reverse engineering, creating an accurate CAD model from a physical part in minutes. This feature significantly streamlines production processes and accelerates the launch of new products. Furthermore, the software integrates seamlessly with statistical process control (SPC), enabling the analysis and reporting of manufacturing defects in real-time.

Planar P43.100 is designed to withstand demanding factory environments, and its implementation has been made as easy as possible using a Plug & Play principle. The hardware’s modularity also allows for extensions, such as the Surfscan add-on, which brings the ability to measure surface profiles and part height with a precision of 300 micrometers to the system. Overall, InspecVision Planar P43.100 offers the manufacturing industry a solution that combines uncompromising quality, process acceleration, and significant cost-effectiveness, making it an invaluable tool in modern production environments.

Feature Specification / Contents
Component Max Length 810 mm
Component Max Width 520 mm
Component Max Height 250 mm
Measurement Accuracy, Length & Width +/- 100/200 µm
Measurement Accuracy, Height (Optional) +/- 300 µm
Dot Spacing 0,26 mm
Measurement Speed < 0,25 s
Camera Industrial use suitable ultra-precise resolution
Computer Processor Intel Quad Core
Processor Speed 2 GHz
Hard Drive < 256 Gt
Display 24 inch flat screen
Accessories Keyboard and optical mouse
Operating System Windows 11 – 64-bit
Own Software InspecVision: 2D & 3D inspection, SPC, reporting, reverse engineering
Data Cable USB 2 or USB 3
KVM Solution Keyboard, video and mouse terminal (PC integrated into a flush table top structure)
Light Table Structure Frame with removable sheet metal cladding
Light Source High efficiency LED lights
Power Supply 230 V single-phase 50 Hz (or on request 110 V 60 Hz)
Power Consumption Max 5 A (230 V) / Max 10 A (110 V)
Control Panel Switches for computer and projector, USB port
EU Directives Machine, Low Voltage and EMC Directives compliant
Paint Color (Powder Paint) RAL5013 (cobalt blue)
Operating Conditions 10–30 °C temperature
Dimensions (L x W x H) approx. 1029 mm x 1123 mm x 2200 mm
Weight approx. 300 kg
Dimensions with Optional Stand 1029 mm (L) x 1123 mm (W) x 2738 mm (H), weight approx. 350 kg
Packing Suitable for sea freight export boxes
Warranty One-year limited warranty for hardware and software
Optional Extended Warranty Two or three-year extended warranty (requires software update option)
Software Support Annual support agreement includes free software updates
Installation Plug & Play

Lataukset

Planar P43.100 brochure

SURFSCAN – 2.5D-ADDITIONAL EQUIPMENT FOR THE PLANAR SYSTEM

Many sheet metal machines produce parts that are not entirely two-dimensional. Parts may include moldings, mesh structures, small bends, pins, or other similar features. SurfScan integrates seamlessly into the Planar 2D inspection software, which allows for both the two-dimensional shape of the part and its precise measurement of 2.5D features with one click.

SurfScan is a high-resolution projector that is installed in the existing jib of the Planar system. The projector reflects structured light onto the part, which is captured by the Planar camera. Based on this, the system creates a three-dimensional point cloud from the upper surface of the part, which provides efficient but easy-to-use 3D or 2.5D inspection capability.

2D-TURN-OVER DESIGN

Two-dimensional turn-over design is a standard feature in every Planar system. Physical parts can be converted into digital DXF or DWG format CAD files in just a few seconds. The software enables data modification and finishing, such as standardizing hole sizes and trimming edges, which eliminates the need for manual measurement work and laborious CAD programming.

Turn-over design can be applied to physical parts as well as paper drawings, layouts, or electronic image files to create CAD images. There is no other system on the market that offers the same performance, speed, and ease of use.

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